Veltanium Plus Technical Guide

TECHNICAL GUIDE

VeltaniumPlus Technical Guide

Veltanium Plus is a universal compression jointing system that is easy to visually inspect once it is together. piping system. Veltanium Plus piping systems were born from the constant issues plumbers’ face 24/7. Our whole purpose is to create products that work for you when

So you can sleep at night knowing your workmanship and the product you installed is absolutely failsafe.

Lead Free Brass

One step assembly

No crimping

Q-FLEX CONTENTS

VELTANIUM PLUS TECHNICAL GUIDE

ABOUT VELTANIUM PLUS APPROVAL & QUALITY TESTING VELTANIUM PLUS TECHNICAL DATA VELTANIUM PLUS GUIDELINES JOURNEY - FITTINGS PRODUCTION PROCEDURE PEX PIPE PRODUCTION PROCEDURE VELTANIUM PLUS INSTALLATION INSTRUCTIONS VELTANIUM PLUS PIPE RANGE VELTANIUM PLUS FITTINGS RANGE VELTANIUM PLUS TOOLS

2 3 4 - 22

23 - 25 26 - 31 32 - 33 34 - 35 36 37 - 38 39 - 41

Technical Guide

WATER SYSTE : POINTS TO C WATER SYS : POINTS TO

Q-FLEX ABOUT VELTANIUM PLUS

THE VELTANIUM PLUS SYSTEM

Here at Drillcut, we believe that hassle-free plumbing shouldn’t be a pipe dream. Combining fit-out versatility with durability, our new system will make your job easier without compromising on quality. Featuring superior materials with extra options, our PEX stands above the rest. Expand the pipe and the ring, then let Veltanium Plus do the rest. Take the stress and expense out of your next PEX installation with Veltanium Plus

FULLY CERTIFIED

All Veltanium products come with a full 25 year warranty covering against faults caused by defective manufacture of the fittings.

Complying with relevant Australian Standards (AS/NZ 2492, AS/NZ 2537) and also being certified by SAI Global. Sizes: 16, 20 & 25mm.

HIGH QUALITY PRODUCT

TEMPERATURE & PRESSURE

Tested, proven and certified for continuous temperature and pressure of up to 70 °C, 10 bar (service life >50years).

Highest quality lead free brass with strong resistance to abrasion. Corrosion resistant pipe, no pitting or tendency for deposits

Advantages

Using only one tool saves up to 30% on installation time. Compatible with both SDR 7.4 and SDR 9 Pex-A pipes

Bigger internal bore of the fittings ensures better waterflow minimising pressure drop

Better Water Flow

Easier Installation

Both the pipe and the expansion ring create permanent pressure on the joint that increase pressure over time

DZR Lead Free Brass Lead content below 0.2%

Safer Joint

Healthier

2 DESIGN SIDER EM DESIGN CONSIDER

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Q-FLEX APPROVAL & QUALITY TESTING

WATERMARK LICENSE

Technical Guide

Q-FLEX TECHNICAL DATA

HOT AND COLD WATER SYSTEMS

VALIDITY

This document has been formed to provide technical information and standards for specification and resource purposes.

WARRANTY LIMITATIONS

Veltanium Plus warrants and guarantees for a period of 25 years the supply of Veltanium Plus pipes and fittings free of charge to which damage has occurred. In addition to that Veltanium Plus assumes warranty liability within the first 10 years from the date of purchase up to an amount of AUD $250,000 per installation. The following conditions apply:

SCOPE OF WARRANTY

We guarantee that Veltanium Plus pipes and fittings (products) are produced in accordance with ISO 9001 Quality Management procedures and are manufactured according to relevant Australian Standards. Veltanium Plus guarantees the quality of its products and that they are free of manufacturing defects for the period of warranty. This warranty covers faults in the products due to manufacturing defects within 25 years from the date of purchase. After inspection by Veltanium Plus representatives, defective products will be replaced or repaired with equivalent goods free of charge. In addition, if product is found to be defective due to a manufacturing fault, Veltanium Plus assumes warranty and liability within the first 10 years from the date of purchase up to an amount of AUD$250,000 per installation. Veltanium Plus shall grant this warranty to the installation contractor in the event that the owner of the building successfully asserts owner of a building as a result of any defective products. The payment of damages for loss of use, operational downtimes and system depreciation as well as any other indi- rect consequential claim for losses shall be excluded. Pipes installed in more than one building under one contract shall be regarded as one installation. Any warranty claim made during the warranty period shall not extend the overall period of warranty coverage.

CONDITIONS

The warranty shall only cover claims for damage due to a fault in the manufacture. In the event of a warranty claim being made, the party entitled to warranty cover must present the proof of purchase including purchase date of the product.

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Q-FLEX TECHNICAL DATA

HOT AND COLD WATER SYSTEMS

This guarantee is not valid if non Veltanium Plus components (pipe or fittings) have be-en in stalled or if the installation has not been carried out with the correct Veltanium Plus expander tool. The system must be installed by a competent and licensed plumbing contractor. Any damage caused by normal wear and tear, unsuitable or improper use, external influences (e.g. chemicals, detergents, holes inadvertently drilled in pipework, etc.) as well as incor- rect or faulty assembly/installation shall be excluded from the warranty. The installation contactor must show that the design, installation, commissioning and operation was in accordance with the relevant codes and standards as well as the in- structions and technical guidelines issued by Veltanium Plus for the Australian market. In the event of a claim, Veltanium Plus must immediately be given the opportunity to inspect the damage within a maximum period of eight days after the damage occurs and prior to the execution of any remedial measures. Failure to comply with this condition will result in the loss of warranty cover. Any measures undertaken by Veltanium Plus in investigating a claim or in the way of-dam age mitigation shall not constitute recognition of liability. Negotiations on the payment of damages shall under no circumstances be understood as a waiver of the right to show that the notification of damage required under 2.6 was not given in due time, was un- founded or in any other way influenced. Veltanium Plus shall reserve the right to engage the services of qualified companies of its own choice to perform any necessary remedial measures.

EXCLUSIONS

To the fullest extent permitted by law, Veltanium Plus excludes all liability for damage or injury to any person, damage to any property, and any indirect consequential or other loss or damage.

CLAIM PROCEDURE

Contact Drillcut Pty Ltd. Our goods come with guarantees that cannot be excluded under the Australian Con- sumer Law. You are entitled to a replacement or refund for a major failure and for com- pensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. Other than as expressly provided by this warranty, to the extent permitted by law, we exclude all such imposed warranties, conditions or obligations and exclude any warranty, condition or obligation imposed by law, equity or otherwise where you acquire the goods from us for the purposes of a business.

Technical Guide

Q-FLEX TECHNICAL DATA

HOT AND COLD WATER SYSTEMS

DISPLAY

Illustrations for individual subsystems are listed in the corresponding pipe, fitting and compression sleeve colours. Illustrations which are applicable for system-wide applications, such as drinking water, heating, installation

LATEST TECHNICAL INFORMATION

Drillcut Systems are continually updating technical information. Please ensure your re source is the most recent available. If you’re unsure, contact Drillcut Pty Ltd. You can also refer to our website: www.drillcut.au

SAFETY ADVICE AND OPERATING INSTRUCTIONS

Please read the safety and operating instructions carefully and completely before beginning installation. If you are unsure of any aspect of installation or safety please contact Drillcut If the operating parameters are not followed, the pipes and joints may become stressed, leading to failure of the system and/or leaks. Failure to observe the safety information/instructions can result in damage to property and persons. To reduce the risk of injury, read and understand this piping systems installation and technical guide before beginning any work. Read all product safety warnings and operator’s manuals for the Milwaukee® Tool M12™, M18™ battery expander tool, PEX pipe cutters and other expander tool, PEX pipe cutters and other installation tools to operate those tools safely and correctly. Always wear safety goggles or when performing work.

INTENDED USE

The VELTANIUM PLUS jointing methods are considered proprietary and should be designed, installed, and operated in accordance to VELTANIUM PLUS Technical Information. Any other use that does not fall within the in tended use of the system is prohibited All - relevant building, plumbing and other applicable authority codes must be followed as per - the requirement for the region. Areas of application not contained in this Technical Information (special applications) require consultation with Drillcut Pty Ltd.

STAFF REQUIREMENTS

Installation of Veltanium Plus products should only be carried out by qualified and licenced trades people.

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Q-FLEX TECHNICAL DATA

VELTANIUM PLUS PIPING SYSTEMS

The Veltanium Plus brass sleeve joint fitting is a truly unique combination water fitting that is priced competitively for the Australian commercial plumbing market. flexi- bility of an 82% cross-linked polymer pipe that is extremely durable, even at temperatures of up to 950C. The Veltanium Plus sleeve jointing system has been designed to operate with the Pex-A pipe for water.

FEATURES/BENEFITS OF VELTANIUM PLUS WATER SYSTEMS

WATER HAMMER

The flexibility of polymer piping enables the system to expand and contract, greatly reducing water hammer that would otherwise be evident in metallic systems such as copper from the result of fast closing taps and electronically operated valves.

WATER TRANSFER NOISE

Water transfer noise or the sound of water flowing through the pipes is greatly reduced due to the thickness of the polymer pipe wall.

JOINT SYSTEM

SYSTEM DESCRIPTION

The Veltanium Plus brass sleeve joint fitting is a truly unique combination gas and water fitting that is priced competitively for the water market. The Veltanium Plus Pex-A water polymer pipe that is extremely durable, even at temperatures of up to 950C. The Veltanium Plus sleeve jointing system has been designed to operate with the Pex-A pipe for water. Pex-B pipe is not permitted for sleeve joint systems.

APPLICABLE PIPE TYPES

Veltanium Plus oers PN20 water pipe in a variety of colours forease of water type identification. It is the recommendation of Veltanium Plus that before installation standard requirements are researched in order for pipe selection to be made.

Technical Guide

Q-FLEX TECHNICAL DATA

VELTANIUM PLUS PIPING SYSTEMS

VELTANIUM PLUS PIPE BENEFITS:

■ Corrosion resistant

■ Pex pipe flexibility resulting in minimal water hammer

■ No build-up of lime or scale ■ Strong material, with superior performance against abrasion and impact

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Q-FLEX TECHNICAL DATA

VELTANIUM PILPUINSGPISPYINSGTESMYSTEMS

The titanium plumbing system must be installed according to AS/ NZS 3500.1:2003. It can be used for hot and cold water services with normal operating temperature of 65°C and can also withstand short exposure to temperature of up to 95°C. It can also be op- erated at a pressure of up to 2000 KPa at 20°C. ■ Suitable for potable water installation ■ Titanium PE outer layer ■ Dimensions 16 – 32 ■ Flexible and extremely durable, capable of withstanding temperatures up to 95°C

Water pipes with an outer red colour are available for ease of identification for the installer. Red pipes have the same physical and mechanical properties as Veltanium Plus black pipes and should be installed similarly.

■ Red PE outer layer ■ Dimensions 16 – 25

Water pipes with an outer green colour are available to meet regulatory requirements for rain water installation. Green pipes have the same physical and mechanical proper- ties as Veltanium Plus black pipes and should be installed similarly.

■ Suitable for rainwater installation ■ Green PE outer layer ■ Dimensions 16 – 25

Water pipes with an outer lilac colour are available to meet regulatory requirements for reclaimed water installation. Lilac pipes have the same physical and mechanical prop- erties as Veltanium Plus black pipes and should be installed similarly.

■ Suitable for reclaimed water installation ■ Lilac PE outer layer ■ Dimensions 16 – 25

Technical Guide

Q-FLEX TECHNICAL DATA

WATER SYSTEM DESIGN: POINTS TO CONSIDER

THERMAL INSULATION

Thermal insulation requirements for water services are specified in the BCA /NCC and in AS/NZS 3500. Where pipe is installed in a climate which is prone to freezing, care must be taken to protect the pipes from damage caused by being exposed to temperatures resulting in the fluid within the pipes freezing. Veltanium Plus pipes are not able to withstand exposure to freezing conditions and it is recommended that for long periods of freezing temperatures the pipes are insulated, and that warm water is recirculated periodically to prevent freezing within the pipes. Alternatively, system exposed to freezing may be temporarily decommissioned and drained to prevent damage.

Insulation Heat Loss 16x2.2 PE-X

None W/m

9mm W/m

13mm W/m

25mm

W/m

31.3 27.2 36.8 38.3 43.3 48.9 51.8 59.2

11.2 10.0 12.9 13.0 14.9 15.9 17.7 18.7

9.5 8.5

7.1

12.7x0.91 Copper

6.5 8.0 8.0 9.0 9.4

20x2.8 PE-X

10.8 10.7 12.5 13.0 14.7 15.1

19.05x1.02 Copper

25x3.5 PE-X

25.4x1.22 Copper

32x4.4 PE-X

10.4 10.7

31.75x1.22 Copper

The heat losses are calculated based on: ■ ISO 12241 (Thermal insulation for building equipment and industrial installations – calculation rules) ■ Horizontal pipe installation indoors in still air ■ Laminar air flow over pipe/insulation ■ 1000 W/m2K

Emissivity of: (Emissivity is the measure of an object’s ability to emit infrared energy.): ■ 0.77 for copper (strongly oxidized) ■ 0.93 for polymer piping ■ 0.90 for insulation Thermal conductivity of: W/mK (watts per square metre of surface area for a temperature gradient of one kelvin for every metre thickness.)

■ 380 W/mK for copper pipes ■ 0.35 W/mk for PE-X pipes ■ 0.04 W/mK for insulation

■ Water temperature of 65°C ■ Ambient temperature of 20°C

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Q-FLEX TECHNICAL DATA

WATER SYSTEM DESIGN: POINTS TO CONSIDER

WATER HEATER CONNECTION

All installations must be in accordance with the AS/NZS 3500. As per the standard, it is mandatory that a metallic pipe (copper) be installed for one meter from any hot water unit. This is to allow any steam or excessive hot water to be dissipated from the system. It is recommended by Veltanium Plus that isolation valves be installed together with no-n-re turn valves to protect the hot water service from any backflow and make installation of a replacement hot water service simpler when required. Veltanium Plus PN20 pipes may be used for re-circulating hot water systems provided the installation guidelines are adhered to. Veltanium Plus PN16/12.5 pipes may not be used for re-circulating hot water systems but may be used for non-re-circulating systems. Veltanium Plus recommends that only appliances with temperature control devices which can, at all times, restrict the outlet water temperature to within the Veltanium Plus piping system’s capabilities be installed in conjunction with Veltanium Plus piping systems. Heat trace wire may be used to a maximum temperature of 50°C. If the piping system needs to be shut down and drained, please ensure that the heat trace wire is turned

and void the Veltanium Plus warranty.

SOLAR WATER HEATERS & OTHER WATER HEATERS WITH UNCONTROLLED ENERGY SOURCES

Solar collectors and other uncontrolled heat sources generally have operating conditions which exceed the specification of the Veltanium Plus piping systems. ■ Never use Veltanium Plus pipes in the flow and return piping to any solar collectors/panels. ■ Do not install Veltanium Plus pipes in the flow and return of any uncontrolled heat source (e.g. wood fire heaters, etc.). As per AS/NZS 3500 requirement, polymer pipe systems must never be used on the flow and return piping to any solar panel.

SUITABILITY OF PIPE FOR HOT WATER DELIVERY

Heat Trace Maximum Temp 50 ° c

Non Re-Circulated

Solar/ Uncontrolled

Re-Circulating

✓

PN20 – Pex-A – 16mm

✓

PN20 – Pex-A – 20mm

✓

PN20 – Pex A – 25mm

✓

PN20- Pex-A – 32mm

Technical Guide

Q-FLEX TECHNICAL DATA

WATER SYSTEM DESIGN: POINTS TO CONSIDER

APPROVAL AND CERTIFICATIONS

The complete range of Veltanium Plus pipes and fittings comply with all relevant Australian and New Zealand standards. Veltanium Plus PE-X pipes comply with AS/NZS 2492:2007 for crosslinked polyethylene (PE-X) pipe for pressure application, and are certified under WaterMark Licence Num- ber WM74521. Veltanium Plus brass fittings comply with AS/NZS 2537.2:2011 and are certified unde-r Wa terMark Licence Number WM74518 for: ■ Mechanical jointing fittings used with crosslinked polyethylene (PE-X) for pressure applications ■ Plastic piping systems for hot and cold water installations.

REQUIREMENTS OF DRINKING WATER

Refer to Australian Drinking Water Guideline 2011 Note that in locations with highly corrosive water composition, e.g. in installations using bore/well water etc., the suitability of Veltanium Plus piping systems must be checked with Veltanium Plus Sales Oice. In some cases, the available water quality may void the Veltanium Plus warranty unless appropriate water treatment is provided.

PIPE SIZING

Required flow rates, loading units, etc. are detailed in AS/NZS 3500. To avoid unnecessary large pipe sizes, Veltanium Plus recommends carrying out pipe sizing based on the method described in AS/NZS 3500 and the Veltanium Plus pressure lo-ss ta bles (available in Appendix A and B) rather than sizing the system in copper and apply- ing the equivalent pipe size table. Please note that the final performance will strongly depend on the available mains pressure, the location (e.g. on top of a hill) and overall size of the building including how many bathrooms and outlets the pipe system has to supply.

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Q-FLEX TECHNICAL DATA

Pressure Testing & Purging of Drinking Water Pipes Pressure Test & Flushing

Systems should be visually inspected to ensure that all Joints have been pushed to the stopper on the fitting. Testing to be completed 30 minutes after the last expanded ring fitting. Flushing of the system should occur prior to and after pressure testing. Installers must comply with AS/NZS 3500 requirements. With initial pressurisation care must be taken to avoid air pockets. This usually entails releasing air from the furthest point of the system when first pressurised. All pressure testing must be conducted in accordance with the AS/NZS 3500. The successful execution and documentation of a pressure test that complies with AS/NZS 3500 and these guidelines is a prerequisite for any warranty claims from Drillcut. WATER PRESSURE TESTING Water services shall not show any leakage when subjected to a hydrostatic pressure of 1500 kPa for a period of not less than 30 min. The test shall be performed on installed piping prior to burial or concealment. It should be noted that when a pressure test is carried out, it may be necessary to disconnect and cap the water service to isolate it from the water main, fixtures and appliances, which may be damaged by the test pressure applied. Further, fire services are subject to individual testing by some network utility operator at a higher pressure and for varied periods of time. Please refer to AS3500 for further details. WATER PRESSURE TESTING 1. Build up pressure to 1250 KPa in the Veltanium Plus piping system. 2. After 10 minutes read and write down the test pressure. 3. Perform visual inspection for leaks on the entire water service installation, especially on the connections. 4. After an additional test period of 20 minutes, read and write down the test pressure.

If the pressure remains stable (+/- 5%) the system is deemed sound. If the test pressure has fallen by more than 5% then:

1. Repeat a thorough visual inspection of the piping and connections. 2. After resolving the cause of the drop in pressure, repeat the test.

Technical Guide

Q-FLEX TECHNICAL DATA

VELTANIUM PIPING SYSTEMS

Cold water at 25°C

x OD (mm) ID (mm)

25 x 3.5 OD (mm) = 25.00 ID (mm) = 18.00

32 x 4.4 OD (mm) = 32.00 ID (mm) = 23.20

PEAK FLOW RATE

VELOCITY m/s

HEAD LOSS kPa/m

VELOCITY m/s

HEAD LOSS kPa/m

VELOCITY m/s

HEAD LOSS kPa/m

VELOCITY m/s

HEAD LOSS kPa/m

0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15 0.16 0.17 0.18 0.19 0.20 0.21 0.22 0.23 0.24 0.25 0.26 0.27 0.28 0.29 0.30 0.31 0.32 0.33 0.34 0.35 0.36 0.37 0.38 0.39 0.40 0.41 0.42 0.43 0.44 0.45 0.46 0.47 0.48 0.49 0.50

0.095 0.189 0.284 0.378 0.473 0.568 0.662 0.757 0.852 0.946 10.41 1.135 1.230 1.325 1.419 1.514 1.609 1.703 1.798 1.892 1.987 2.082 2.176 2.271 2.366 2.461 2.555 2.649 2.744 2.839 2.933 3.028 3.123 3.217 3.312 3.406 3.501 3.596 3.690 3.785 3.880 3.974

0.061 0.123 0.184 0.246 0.307 0.368 0.430 0.491 0.553 0.614 0.375 0.737 0.798 0.860 0.921 0.982 1.044 1.105 1.167 1.228 1.289 1.351 1.412 1.474 1.535 1.596 1.658 1.719 1.781 1.842 1.903 1.965 2.026 2.088 2.149 2.210 2.272 2.333 2.395 2.456 2.517 2.579 2.640 2.702 2.763 2.825 2.886 2.947 3.009 3.070

0.039 0.079 0.118 0.157 0.196 0.236 0.275 0.314 0.354 0.393 0.432 0.472 0.511 0.551 0.589 0.629 0.668 0.707 0.747 0.786 0.825 0.865 0.904 0.943 0.982 1.022 1.061 1.100 1.140 1.179 1.218 1.258 1.297 1.336 1.375 1.415 1.454 1.493 1.533 1.572

0.024 0.047 0.071 0.095 0.118 0.142 0.166 0.189 0.213 0.237 0.260 0.284 0.308 0.331 0.355 0.378 0.402 0.426 0.449 0.473 0.497 0.520 0.544 0.568 0.591 0.615 0.639 0.662 0.686 0.710 0.733 0.757 0.781 0.804 0.828 0.852 0.875 0.899 0.923 0.946 0.970 0.994 1.017 1.041 1.065 1.088 1.112 1.135

0.2355 0.3464 0.4755

0.1241 0.1701 0.2222 0.2802 0.3442 0.4139 0.4892 0.5700 0.6563 0.7480 0.8451 0.9474 1.0549 1.1677 1.2856 1.4086 1.5367 1.6698 1.8079 1.9510 2.0991 2.2521 2.4101 2.5729 2.7406 2.9131 3.0905 3.2727 3.4597 3.6515 3.8481 4.0494 4.2555 4.4663 4.6819 4.9021 5.1271 5.3567 5.5911 5.8301 6.0737 6.3221 6.5750 6.8326 7.0949 7.3617

0.0591 0.0771 0.0970 0.1190 0.1429 0.1687 0.1964 0.2259 0.2572 0.2903 0.3252 0.3618 0.4002 0.4402 0.4820 0.5254 0.5705 0.6173 0.6658 0.7158 0.7675 0.8209 0.8758 0.9324 0.9905 1.0503 1.1116 1.1745 1.2390 1.3050 1.3726 1.4418 1.5125 1.5848 1.6586 1.7339 1.8108 1.8892 1.9691 2.0505 2.1335 2.2180 2.3039 2.3914 2.4804

0.624

0.0232 0.0292 0.0357 0.0429 0.0505 0.0588 0.0675 0.0768 0.0866 0.0969 0.1077 0.1191 0.1309 0.1432 0.1560 0.1693 0.1831 0.1973 0.2120 0.2272 0.2429 0.2590 0.2755 0.2926 0.3101 0.3280 0.3464 0.3652 0.3845 0.4043 0.4244 0.4451 0.4661 0.4876 0.5096 0.5319 0.5547 0.5780 0.6016 0.6257 0.6502 0.6752 0.7006 0.7264

0.7864 0.9674 1.1648 1.3786 1.6085 1.8542 2.1156 2.3926 2.6850 2.9927 3.3156 3.6536 4.0066 4.3745 4.7572 5.1548 5.5670 5.9939 6.4354 6.8915 7.3620 7.8470 8.3464 8.8602 9.3883 9.9307 10.4873 11.0582 11.6433 12.2426 12.8560 13.4836 14.1252 14.7810 15.4507

1.611

1.650 1.690 1.729 1.768 1.808 1.847 1.886 1.926 1.965

1.159 1.183

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Q-FLEX TECHNICAL DATA

VELTANIUM PIPING SYSTEMS

Cold water at 25°C

x OD (mm) ID (mm)

32 x 4.4 OD (mm) = 32.00 ID (mm) = 23.20

PEAK FLOW RATE

HEAD LOSS k P a / m

VELOCITY m / s

HEAD LOSS k P a / m

VELOCITY m / s

HEAD LOSS k P a / m

VELOCITY m / s

HEAD LOSS k P a / m

VELOCITY m / s

0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 1.00 1.05 1.10 1.15 1.20 1.25 1.30 1.35 1.40 1.45 1.50 1.55 1.60 1.65 1.70 1.75 1.80 1.95 2.00 2.05 2.10 2.15 2.20 2.25 2.30 2.40 2.45 2.50

0.118

0.51 0.52 0.53 0.54 0.55 0.56 0.57 0.58 0.59 0.60 0.61 0.62 0.63 0.64 0.65 0.66 0.67 0.68 0.69 0.70 0.71 0.72 0.73 0.74 0.75 0.76 0.77 0.78 0.79 0.80 0.81 0.82 0.83 0.84 0.85 0.86 0.87 0.88 0.89 0.90 0.91 0.92 0.93 0.94 0.95 0.96 0.97 0.98 0.99 1.00

7.6332 7.9093 8.1900 8.4752 8.7651 9.0596 9.3586 9.6622 9.9704 10.2831 10.6004 10.9223 11.2487 11.5796 11.9151 12.2551

3.132 3.193 3.254 3.316 3.377 3.439 3.500 3.567 3.623 3.684 3.746 3.807 3.868 3.930 3.991 4.053

2.5709 2.6628 2.7563 2.8513 2.9477 3.0457 3.1451 3.2460 3.3484 3.4522 3.5575 3.6643 3.7726 3.8823 3.9935 4.1062 4.2203 4.3358 4.429 4.5714 4.6913 4.8127 4.9355 5.0598 5.1856 5.3127 5.4414 5.5714 5.7029 5.8359 5.9703 6.1061 6.2434 6.3821 6.5222 6.6637 6.8067 6.69511 7.0970 7.2443 7.3930 7.5431 7.6946 7.8476 8.0020 8.1578 8.3151 8.4737 8.6338 8.7953

2.004 2.043 2.083 2.122 2.161 2.201 2.240 2.279 2.319 2.358 2.397 2.436 2.476 2.515 2.554 2.594 2.633 2.672 2.712 2.751 2.790 2.829 2.869 2.908 2.947 2.987 3.026 3.065 3.105 3.144 3.183 3.222 3.262 3.301 3.340 3.380 3.419 3.045 3.497 3.537 3.576 3.615 3.655 3.694 3.733 3.773 3.812 3.851 3.890 3.930

0.7526 0.7792 0.8063 0.8338 0.8617 0.8900 0.9188 0.9479 0.9775 1.0075 1.0379 1.0687 1.1000 1.1316 1.1637 1.1961 1.2290 1.2623 1.2960 1.3301 1.3646 1.3995 1.4348 1.4705 1.5067 1.5432 1.5801 1.6174 1.6552 1.6933 1.7319 1.7708 1.8101 1.8499 1.8900 1.9305 1.9715 2.0128 2.0545 2.0966 2.1392 2.1821 2.2254 2.2691 2.3132 2.3577 2.4026 2.4479 2.4935 2.5396

1.206 1.230 1.254 1.277 1.301 1.325 1.348 1.372 1.396 1.419 1.443 1.467 1.490 1.514 1.538 1.561 1.585 1.609 1.632 1.656 1.680 1.703 1.727 1.751 1.774 1.798 1.821 1.845 1.869 1.892 1.916 1.940 1.963 1.987 2.011 2.034 2.058 2.082 2.105 2.123 2.153 2.176 2.200 2.224 2.247 2.271 2.295 2.318 2.342 2.366

0.0429 0.0866 0.1432 0.2120 0.2926 0.3845 0.4876 0.6016 0.7264 0.8617 1.0075 1.1637 1.3301 1.5067 1.6933 1.8900 2.0966 2.5396 2.7758 3.0218 3.2775 3.5429 3.8179 4.1025 4.3968 4.7006 5.0140 5.3369 5.6692

0.237 0.355 0.473 0.591 0.710 0.828 0.946 10.65 1.183 1.301 1.419 1.538 1.656 1.774 1.892 2.011 2.129 2.366 2.484 2.602 2.720 2.839 2.957 3.075 3.194 3.312 3.430 3.548 3.667 3.785 3.903 4.021

6.0111

6.3624 6.7231

Technical Guide

Q-FLEX TECHNICAL DATA

VELTANIUM PIPING SYSTEMS

Hot water at 60°C

x OD (mm) ID (mm)

25 x 3.5 OD (mm) = 25.00 ID (mm) = 18.00

32 x 4.4 OD (mm) = 32.00 ID (mm) = 23.20

x OD (mm) ID (mm)

PEAK FLOW

HEAD LOSS k P a / m

VELOCITY m / s

HEAD LOSS k P a / m

VELOCITY m / s

HEAD LOSS k P a / m

VELOCITY m / s

HEAD LOSS k P a / m

VELOCITY m / s

HEAD LOSS k P a / m

VELOCITY m / s

0.061 0.123 0.184 0.246 0.307 0.368

0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95 1.00 1.05 1.10 1.15 1.20 1.25 1.30 1.35 1.40 1.45 1.50 1.55 1.60 1.65 1.70 1.75 1.80 1.95 2.00 2.05 2.10 2.15 2.20 2.25 2.30 2.40 2.45 2.50

0.0107 0.0358 0.0731 0.1218 0.1814 0.2514 0.3318 0.4223 0.5227 0.6329 0.7529 0.8825 1.0216 1.1703 1.3284 1.4960 1.6728 1.8590 2.0545 2.2593 2.4733 2.6965 2.9289 3.1704 3.4211 3.6810 3.9499 4.2280 4.5151 4.8113 5.1166 5.4310 5.7543 6.0868

0.118

0.0590 0.1191 0.1968 0.2913 0.4020 0.5286 0.6705 0.8277 0.9999 1.1869 1.3885 1.6047 1.8353 2.0802 2.3394 2.6127 2.9001 3.2016 3.5171 3.8464 4.1897 4.5468 4.9178 5.3025 5.7009

0.237 0.355 0.473 0.591 0.710 0.828 0.946 10.65 1.183 1.301 1.419 1.538 1.656 1.774 1.892 2.011 2.129 2.247 2.366 2.484 2.602 2.720 2.839 2.957 3.075 3.194 3.312 3.430 3.548 3.667 3.785 3.903 4.021

0.0426 0.0702 0.1036 0.1426 0.1871 0.2368 0.2918 0.3519 0.4170 0.4871 0.5622 0.6421 0.7269 0.8165 0.9108 1.0099 1.1136 1.2221 1.3352 1.4530 1.5754 1.7024 1.8340 1.9701 2.1109 2.2561 2.4059 2.5602 2.7191 2.8824 3.0502 3.2225 3.3993 3.5806 3.7663 3.9564 4.1510 4.3501 4.5536 4.7615 4.9738 5.1906 5.4117 5.6373 5.8673 6.1017 6.3404 6.5836

0.0148 0.0243 0.0358 0.0492

0.0073 0.0107 0.0147 0.0192 0.0243 0.0298 0.0358 0.0424 0.0494 0.0568 0.0648 0.0731 0.0820 0.0913 0.1010 0.1112 0.1218 0.1329 0.1444 0.1563 0.1686 0.1814 0.1946 0.2082 0.2222 0.2366 0.2514 0.2667 0.2824 0.2984 0.3149 0.3318 0.3491 0.3668 0.3846 0.4034 0.4223 0.4416 0.4613 0.4813 0.5018 0.5227 0.5440 0.5656 0.5877 0.6101 0.6329

0.430 0.0644

0.491 0.553 0.614 0.675 0.737 0.798 0.860 0.921 0.982 1.044 1.105 1.167 1.228 1.289 1.351 1.412 1.474 1.535 1.596 1.658 1.719 1.781 1.842 1.903 1.965 2.026 2.088 2.149 2.210 2.272 2.333 2.395 2.456 2.517 2.579 2.640 2.702 2.763 2.825 2.886 2.947 3.009 3.070

0.0814 0.1001 0.1205 0.1426 0.1664 0.1918 0.2188 0.2474 0.2776 0.3094 0.3427 0.3775 0.4139 0.4519 0.4913 0.5323 0.5747 0.6186 0.6641 0.7110 0.7594 0.8092 0.8606 0.9134 0.9676 1.0233 1.0804 1.1390 1.1990 1.2605 1.3234 1.3877 1.4535 1.5207 1.5893 1.6593 1.7307 1.8036 1.8778 1.9535 2.0306 2.1091 2.1890

6.1131

6.5390 6.9785 7.4317 7.8985 8.3789 8.8729 9.3805 9.9016 10.4362 10.9844 11.5461 12.1213 12.7100 13.3121 13.9277 14.5568

1.611

1.650 1.690 1.729 1.768 1.808 1.847 1.886 1.926 1.965

1.159 1.183

veloxsystems.com.au

Q-FLEX TECHNICAL DATA

Hot water at 60°C

x OD (mm) ID (mm)

32 x 4.4 OD (mm) = 32.00 ID (mm) = 23.20

PEAK FLOW RATE

HEAD LOSS k P a / m

VELOCITY m / s

HEAD LOSS k P a / m

VELOCITY m / s

HEAD LOSS k P a / m

VELOCITY m / s

6.8312 7.0831 7.3394 7.6001 7.8652 8.1346 8.4084 8.6866 8.9691 9.2560 9.5473 9.8429 10.1429 10.4472 10.7559 11.0689

3.132 3.193 3.254 3.316 3.377 3.439 3.500 3.567 3.623 3.684 3.746 3.807 3.868 3.930 3.991 4.053

2.2703 2.3530 2.4371 2.5225 2.6094 2.6977 2.7874 2.8784 2.9709 3.0647 3.1600 3.2566 3.3546 3.4539 3.5547 3.6568 3.7604 3.8653 3.9716 4.0792 4.1882 4.2987 4.4104 4.5236 4.6381 4.7540 4.8713 4.9899 5.1099 5.2313 5.3541 5.4782 5.6037 5.7305 5.8587 5.9883 6.1192 6.2515 6.3852 6.5202 6.6566 6.7944 6.9335 7.0740 7.2158 7.3590 7.5035 7.6494 7.7967 7.9453

2.004 2.043 2.083 2.122 2.161 2.201 2.240 2.279 2.319 2.358 2.397 2.436 2.476 2.515 2.554 2.594 2.633 2.672 2.712 2.751 2.790 2.829 2.869 2.908 2.947 2.987 3.026 3.065 3.105 3.144 3.183 3.222 3.262 3.301 3.340 3.380 3.419 3.045 3.497 3.537 1.8974 3.615 3.655 3.694 3.733 3.773 3.812 3.851 3.890 3.930

0.6561 0.6797 0.7037 0.7281 0.7529 0.7780 0.8036 0.8295 0.8558 0.8825 0.9095 0.9370 0.9648 0.9930 1.0216 1.0506 1.0800 1.1097 4.332 1.1703 1.2012 1.2324 1.2641 1.2961 1.3274 1.3612 1.3943 1.4278 1.4617 1.4960 1.5306 1.5656 1.6010 1.6367 1.6728 1.7093 1.7462 1.7834 1.8211 1.8590 2.1392 1.9361 1.9752 2.0147 2.0545 2.0947 2.1353 2.1763 2.2176 2.2593

Technical Guide

Q-FLEX TECHNICAL DATA

VELTANIUM PLUS TECHNICAL DATA

Our verbal and written advice relating to technical applications is based on experience and is to the best of our knowledge correct but is given without obligation. The use of VELTANIUM PLUS products in conditions that are beyond our control or for applications other than those specified releases us from any obligation in regard to claims made in respect of the products. We recommend that the suitability of any VELTANIUM product for the intended application should be checked. Utilization and processing of our products are beyond our control and are therefore exclusively your responsibility. In the event that a liability is nevertheless considered, any compensation will be limited to the value of the goods supplied by us and used by you. Our warranty assumes consistent quality of our products in accordance with our specification and in accordance with our general conditions of sale. This document is protected by copyright. All rights based on this are reserved. No part of this publication may be translated, reproduced or transmitted in any form or by any similar means, electronic or mechanical, photocopying, recording or otherwise, or stored in a data retrieval system, without prior consent.

veloxsystems.com.au

Q-FLEX VELTANIUM GUIDELINES

GENERAL

Do not use dirty/damaged components, pipes, fittings, compression sleeves or seals. ■ Make sure that the connection components are free of prohibited stress during of movement (e.g. from deflection legs). ■ When flat-sealed joints (or similar) are opened, check that the sealing surface is undamaged before reconnecting and insert a new seal if necessary. Use suitable sheeting to protect fittings and compression sleeves against contact with brickwork or with screed, cement, plaster, bonding agents, aggressive media and other materials and substances which can cause corrosion. ■ Protect fittings, pipes and compression sleeves against humidity. ■ Protect fittings, pipes and compression sleeves against dirt, drilling dust, primer and glue, mortar, grease, oil, paint, adhesive/protective primers, solvents, etc. ■ In aggressive environments (e.g. agricultural, encased in concrete, sea water atmosphere, cleaning agents), protect piping and fittings against corrosion adequately and in such a way that they are sealed against vapours (e.g. to aggressive gases, fermentation gases, chloride mediums). ■ Ensure that the employed sealants, cleaning agents, building foams, insulation, protective tape, adhesive tape or thread sealant etc. do not contain any components which cause stress cracking or corrosion, e.g. ammonia, ammonia-bearing, aromatic & oxygenated solvents (e.g. ketone and ether), chlorinated hydrocarbons or chloride which can leach. Veltanium pipe can be bent either by hand or using a bending tool.

BENDING

■ When bending without tools, the min bending radius is 5x the pipe diameter. ■ When bending with a spiral spring, the min bending radius is 3x times the pipe diameter. ■ The minimum bending radius is measured with respect to the centre of the pipe. ■ After bending, ensure that there are no kinks, wrinkles or bulges and installation of Veltanium Plus systems within concrete/screed floors and walls are allowed, provided specific requirements from local installation standards are fulfilled and adequate protection from mechanical damage and chemical damage are provided. Fittings shall be wrapped with suitable tape to avoid direct contact with concrete.

Technical Guide

Q-FLEX VELTANIUM GUIDELINES

HOT WATER APPLICATION

■ Short pipe length after connection to water meter before going in ground. ■ Connection to an externally located water heater for the above exceptions, the following must be ensured. ■ The length of pipe installed above ground shall be kept to an absolute minimum not exceeding 2 metres. Below ground installation should always be preferred. ■ All pipe and connections must be adequately protected from corrosion, frost and excessive temperature. ■ The system components must be protected from any mechanical and physical damages. Consideration shall be given to the type and level of damage which is likely to occur during the long term operation of the system, e.g. UV-radiation, etc.

CORROSION PROTECTION

All joints in ground, except for Veltanium Plus brass fitting joints with Veltanium Plus PEX-A pipes, must be protected against corrosion using a recognized corrosion-protec tion system, such as the petrolatum system or equivalent. When using an alternative Corrosion Protection System. ■ Ensure chemical compatibility with Veltanium Plus pipes and fittings. outer PE-layer to the aluminium layer. ■ Only use systems which are suitable for the application and ground conditions and include an approved cavity filler/putty that can be applied to profile the joint, allowing smooth application. When using Veltanium Plus pipe ensure there is no adverse eect on the adhesion of the The corrosion protection system shall cover a minimum of 150 mm of the pipe on each side of the joint. Ensure mechanical protection is provided to avoid any damage to the corrosion protection tape e.g. by backfill material. The Building Codes of Australia and New Zealand both stipulate that service penetrations must not reduce the fire resistance level/rating of the building element they penetrate. In Australia, the verification requirements for service penetrations are specified in the National Construction Code (NCC) Vol. 1 under Specification

veloxsystems.com.au

Q-FLEX VELTANIUM PLUS GUIDELINES

PENETRATIONS OF WALLS FLOORS & CEILINGS BY SERVICES

The approved Document for Aus/NZ Building Code Fire Safety Clause C lists - under Paragraph 6.17 and Appendix C 6.1 - the requirement tests to prove a selected combination of the fire stop and pipe achieve the required fire resistance rating. Applicable test methods are detailed in AS 1530.4 (methods for fire tests on building materials, components and structures – Part 4: Fire-resistant tests of elements of building construction). results are only applicable to the tested wall or floor construction, installed pipes and the applied fire stops. A fire safety engineer responsible for a particular building can at his question to be achieving a better fire rating than the one that was tested. Veltanium Plus recommends to only use the fire protection methods which have been specifically tested with the Veltanium Plus pipe system. Veltanium Plus cannot accept responsibility or liability for the correct manufacture or installation of fire protection systems. Thermal insulation requirements for hot and cold water services are specified in the National Construction Code NCC and in AS/NZS 3500.

Technical Guide

Important Installation Notes

Use only Milwaukee® expander heads. Using incorrectly sized expansion heads may result in faulty connections which could result in leaking and property damage. Milwaukee expansion head is designed to rotate during each expansion. This ensures no deep grooves on the inside of the pipe. Do not force the tool into the pipe. Improper lubrication (too much or too little) on the expansion cone and head may result in faulty connections which could result in leaking and property damage.

Making a Veltanium Plus Lighting Connection

1. Square cut the PEX-a piping perpendicular to the length of the piping. Remove all excess material or burrs that might aect the fitting connection.

2. Push the PEX-a ring onto the pipe all the way to the stopper.

3. Push the Milwaukee® tool to the ring and start the expanding process, expansions will depend on the ambient temperature.

4. Insert expanded pipe and ring over fitting and hold for 3 seconds.

veloxsystems.com.au

By using the thermo-elastic memory of the Pex-A material, the pipe and ring constantly apply increasing pressure against the fitting surface to guarantee a safe and strong sealing performance for both cold and hot water. The product composition of Pex-A is such that once expanded, the molecular structure will always return to its original form, thereby creating a join that continues to increase in strength over time. • Corrosion resistance • • outstanding memory properties adding to installation eciency Pipe flexibility resulting in minimal noise associated with water hammer PEX-A pipes have • No build-up of lime or scale in the bore of the pipe • Strong material, with superior performance against abrasion and impact. Valtanium Plus pipe oer the following benefits: Acoustic insulation, oering minimal noise caused by water transfer

Minimum distance between fittings

Minimum cut length of pipe

Pipe size

Cutting length of pipe

16mm 51mm 20mm 64mm 25mm 76mm 32mm 89mm 40mm 114mm

Minimum PEX length between fittings

Technical Guide

Disclaimer

Our verbal and written advice relating to technical applications is based on experience and, is to the best of our knowledge, correct but is given without obligation. The use of Valtanium Plus products in conditions that are beyond our control or for applications other than those specified releases us from any obligation in regard to claims made in respect of the products. We recommend that the suitability of any Valtanium Plus product for the intended application should be checked. Use and processing of our products are beyond our control and are, therefore, exclusively your responsibility. In the event that a liability is nevertheless considered, any compensation will be limited to the value of the goods supplied by us and used by you. Our warranty assumes consistent quality of our products in accordance with our specification and in accordance with our general conditions of sale.

veloxsystems.com.au

Q-FLEX VELTANIUM PLUS PIPE

PIPE RANGE

Veltanium Plus compression piping comes in a range of colours, to define needs, with our signature titanium pipe being the choice for hot and cold water. corrosion resistance, have no tendency to deposits and our polymer pipe material reduces sound transmission along the pipe. Our pipes are designed to be resistant to abrasions and all Velox pipes carry WaterMark registration, as standard.

VELTANIUM PLUS WATER PIPE COIL - TITANIUM

QUICK C1637 C1599 C1641 C1603 C1645 C1609 C3859 C3587

PART NO

SIZE (mm)

LENGTH (mtr)

QTY

40VTML16TI

16 16 20 20 25 25 32 32

1 1 1 1 1 1 1 1

40VTMC16100TI

100

VELTANIUM PLUS WATER PIPE COIL - RED

40VTML20TI

40VTMC20100TI

100

40VTML25TI

40VTMC2550TI

40VTML32TI

40VTMC3250TI

VELTANIUM PLUS WATER PIPE COIL - GREEN

QUICK C1636 C1598 C1640 C1602 C1644 C1608

PART NO

SIZE (mm)

LENGTH (mtr)

QTY

40VTML16RED

16 16 20 20 25 25

1 1 1 1 1 1

40VTMC16100RED

100

40VTML20RED

40VTMC20100RED 40VTML25RED 40VTMC2550RED

100

QUICK C1600 C1604 C1606

PART NO

SIZE (mm)

LENGTH (mtr)

QTY

40VTMC1650GREEN 40VTMC2050GREEN 40VTMC2550GREEN

16 20 25

50 50 50

1 1 1

VELTANIUM WATER PIPE COIL - LILAC

QUICK C1601 C1605 C1607

PART NO

SIZE (mm)

LENGTH (mtr)

QTY

40VTMC1650LILAC 40VTMC2050LILAC 40VTMC2550LILAC

16 20 25

50 50 50

1 1 1

Technical Guide

Q-FLEX VELTANIUM FITTINGS

FITTINGS RANGE

Veltanium Plus connection fittings are formed from the highest quality brass, for systems 16- 32mm. Both materials remain the superior choice for the most failsafe, high-performance systems. We have a full range of elbows, couplings, tees, tails, sleeves and breeches.

VELTANIUM PLUS UNEQUAL TEE

VELTANIUM PLUS EXPANSION RING

VELTANIUM PLUS FEMALE UNION

QUICK

PART NO

SIZE (mm)

QTY

QUICK

PART NO SIZE (mm)

QTY

QUICK QTY C8262 40VPTR201616 20X16(c) x 16mm 60 C8247 40VPTR201620 20X16(c) x 20mm 36 C8248 40VPTR202016 20X20(c) x 16mm 15 PART NO SIZE (mm)

C8249 40VPTRFI1615 16 x 15FI C8250 40VPTRFI2020 20 x 20FI

18 12

C8238 40VPER16

16 20

12 12

40VPER20

C8239

VELTANIUM PLUS MALE ELBOW

VELTANIUM PLUS ELBOW

VELTANIUM PLUS END CAP

QUICK

PART NO

SIZE (mm)

QTY

QUICK

PART NO

SIZE (mm)

QTY

QUICK

PART NO

SIZE (mm) 16 x 15MI 20 x 15MI

QTY

C8265 C8266

40VPEC16 40VPEC20

16 20

75 60

C8243 C8244

40VPE16 40VPE20

C8255 40VPTREMI1615 C8256 40VPTREMI2015

15 15

VELTANIUM PLUS STRAIGHT COUPLING

VELTANIUM PLUS FEMALE ELBOW

VELTANIUM PLUS MALE LUGGED ELBOW

QUICK

PART NO

SIZE (mm)

QTY

C8240 C8241

40VPSC16 40VPSC20

16 20

75 50

QUICK

PART NO

SIZE (mm)

QTY

QUICK

PART NO

SIZE (mm) QTY 16 x 15MI x 200 15 16 x 15MI x 90 15 20 x 15MI x 200 15 20 x 15MI x 90 15 20 x 20MI x 200 15

VELTANIUM PLUS REDUCER

C8257 40VPTREFI1615 16 x 15FI C8258 40VPTREFI2020 20 x 20FI

C8260 40VPTRMIEL1615X200 C8259 40VPTRMIEL1615X90 C8264 40VPTRMIEL2015X200 C8261 40VPTRMIEL2015X90 C8263 40VPTRMIEL2020X200

VELTANIUM PLUS FEMALE LUGGED ELBOW

QUICK

PART NO

SIZE (mm)

QTY

VELTANIUM PLUS MALE UNION

C8242

40VPR2016

20X16

VELTANIUM PLUS M12 EXPANDER TOOL

QUICK

PART NO

SIZE (mm)

QTY

C8253 40VPTRFIEL1615 16 x 15FI C8254 40VPTRFIEL2020 20 x 20FI

40 24

QUICK C8251

PART NO

SIZE (mm) 16 x 15MI 20 x 20MI

QTY

40VPTRMI1615

15 15

QUICK

PART NO

SIZE (mm)

QTY

C8252 40VPTRMI2020

J2224 39PT-VPE12K

16 x 25

veloxsystems.com.au

15 Corporate Place Broadmeadows VIC 3047 Melbourne

Sydney

Launceston

Hobart

3/34 Innocent Street Kings Meadows TAS 7249

Unit 14, Cumberland Green Estate 2-8 South Street Rydalmere, NSW 2116

273d Kennedy Drive Cambridge TAS 7170

Sales and Support 03 8301 9999

Sales and Support 02 9737 0099

Sales and Support 03 6343 6484

Sales and Support 03 6272 1190

sales@drillcut.com.au

1800 374 552

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